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TABLE OF CONTENTS
SECTION
DESCRIPTION
PAGE
1
Introduction ................................................................. 1
2
Safety. ........................................................................... 2
2.1
General Safety............................................................... 3
2.2
Equipment Safety Guidelines......................................... 4
2.3
Safety Training............................................................... 5
2.4
Safety Signs................................................................... 5
2.5
Preparation. ................................................................... 6
2.6
Operating Safety............................................................ 7
2.7
Maintenance Safety. ...................................................... 7
2.8
Lock-Out Tag-Out Safety................................................ 8
2.9
Storage Safety. .............................................................. 8
2.10
Transport Safety............................................................. 8
2.11
Hydraulic Safety............................................................. 9
2.12
Tire Safety...................................................................... 9
2.13
Sign-Off Form............................................................... 10
3
Safety Sign Locations. .............................................. 11
4
Operation.................................................................... 16
4.1
To the New Operator or Owner.................................... 16
4.2
Machine Components.................................................. 17
4.3
Machine Break-In......................................................... 18
4.4
Pre-Operation Checklist............................................... 18
4.5
Machine Preparation.................................................... 19
4.6
Controls........................................................................ 23
4.7
Machine Placement. .................................................... 24
4.8
Attaching/Unhooking.................................................... 30
4.8.1
Tractor.......................................................................... 30
4.8.2
Truck............................................................................ 34
4.9
Operating. .................................................................... 36
4.10
Storage. ....................................................................... 48
4.11
Transporting................................................................. 49
5
Service and Maintenance.......................................... 51
5.1
Service......................................................................... 51
5.1.1
Fuels, Fluids and Lubricants........................................ 51
5.1.2
Greasing. ..................................................................... 51
5.1.3
Servicing Intervals........................................................ 52
5.1.4
Service Record. ........................................................... 61
5.2
Maintenance. ............................................................... 62
5.2.1
Driveline Maintenance. ................................................ 62
5.2.2
Drive Chain Tension and Alignment............................. 63
5.2.3
Shear Bolt. ................................................................... 64
5.2.4
Frame Position Bolts.................................................... 65
6
Trouble Shooting........................................................ 66
7
Specifications............................................................. 67
8.1
Mechanical................................................................... 67
8.2
Bolt Torque................................................................... 68
8.3
Hydraulic Fitting Torque. .............................................. 69
10
Index............................................................................ 70